Storage Boxes, rectangle, H: 27+31 cm, W: 19,5+22,5 cm, plywood, 2pcs, depth 12,5 cm

Product Information

Apply the finish: Using a brush or a cloth, apply the chosen finish in smooth and even strokes, following the grain of the wood. Allow the first coat to dry completely before applying additional coats if necessary. Follow the recommended drying time between each coat.

Make sure width of the bottom of your box is the same as the width of the left/right sides of your box. A standard courier service (DPD, TNT etc.) is usually used to deliver smaller items with a weight limit of 30kg and a maximum length of 1.5m per parcel. A delivery can comprise multiple parcels with no limit on total weight.

Key Takeaways:

Apply wood filler (if needed): If there are any visible gaps or holes in the plywood, you can use wood filler to fill them in. Follow the instructions on the wood filler product and allow it to dry completely before proceeding. Test for stability: Once the reinforcements have dried, test the stability of the box by gently shaking it. If it feels sturdy and there is no noticeable movement, then the reinforcements have been successfully added. Measure and cut the bottom panel: Measure the dimensions of the opening at the bottom of the box. Using these measurements, cut the plywood panel to fit snugly inside the box. Reinforce with corner braces (optional): If you desire extra stability and reinforcement, you can add corner braces to the inside corners of the box. Secure them using screws, making sure they are flush with the edges.

Ensure you have all the required materials and tools before starting the project to make the construction process smoother and more efficient. Additionally, it’s always a good idea to wear safety goggles and gloves to protect yourself during the cutting and assembly stages. Wire brads (I used 1/2″ brads to nail through 1/4″ plywood and 1″ brads to nail through 1/2″ plywood.) Sand the edges: After cutting the plywood panels, lightly sand the edges to remove any roughness or splinters. This will not only enhance the appearance of the box but also make it safer to handle. Remove excess glue: Wipe away any excess wood glue with a damp cloth or sponge before it dries. This will ensure a clean and professional-looking finish.Allow the assembly to dry: Leave the box in a well-ventilated area and allow the wood glue to dry completely according to the manufacturer’s recommendations. This may take several hours to overnight. Attach the reinforcements: Press each plywood strip firmly against the marked locations on the interior of the box. Hold them in place with clamps or use screws to secure them to the interior walls. Make sure to pre-drill pilot holes to prevent splitting.

The problem with this solution was that I couldn’t find any boxes I liked that were the exact size I needed. So I decided to make my own custom plywood storage boxes.By adding reinforcements to your plywood box, you are reinforcing the structure and ensuring its strength and durability. This step is especially important for larger boxes or if you plan to store heavy items. With the reinforcements in place, your box is now ready for the next step: installing the bottom panel. Step 5: Installing the Bottom Panel Step Two: Use a 1″ hole saw bit to cut out the rounded edges of the slotted handle opening. Then use a jig saw to connect the holes, creating one opening. I recommend practicing on pieces of scrap wood before cutting into your box panels. Centering your hole saw and controlling the jig saw may take some practice to get it right. Drill pilot holes: Pre-drill pilot holes through the front and side panels to prevent the wood from splitting when screws are inserted. Use a drill bit that is slightly smaller than the screws you will be using. Allow the glue to dry: Follow the manufacturer’s instructions for the specific wood glue you are using to determine the drying time. It’s important to let the glue fully cure before moving on to the next step. After allowing one coat of the sealer to dry, lightly sand with a super fine sandpaper or 0000 grade steel wool to smooth out any roughness. Then add one or two additional coats of sealer to finish it off.